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Need help with 4x4 courtesy light and vacuum - lots of details

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Old 10-20-2012, 08:23 AM
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Default Need help with 4x4 courtesy light and vacuum - lots of details

Thanks for reading the post

I've read many threads on my issue but I cannot get to the bottom of it.

I'm a fairly competent home mechanic, but electrical gremlins I cannot easily fix.

I have the following issues:
1) 4 hi blinks when button pressed, clicking from box, and a short mechanical sound
2) 4 lo blinks when button pressed, no clicking no mechanical sound
3) if I press 2 hi there is a click, followed by a 2 second mechanical sound, then light stops flashing a remains on.
4) there is a hole on the side of the vacuum switch on the bulkhead is this meant to be there, air comes out it when I depress the rubber diaphragm below the battery tray. The hoses aren't leaking as I sealed and blew into them with no leaks.
5) I directly joined the two hoses going into the vacuum switch with a female to female adapter and it does as above 1-3) ie not working
6) I followed the vacuum hose over to the far side and there is one hose that disappears into the wheel arch. When I blow in that pipe I can hear air escaping, is this normal?
7) my courtesy light fuse blows immediately as soon as I put a fuse in.
8) I removed the two connectors from the box behind the plastic cover on the passenger side - is this the tccm? The connectors four of them were corroded. I cleaned then and applied dewatering solution. When I reconnect the connectors the box clicks so I presume it is working.

Any suggestions please? The RHD blazer is rare in my country so no one know much about them. I'm probably on my own here.
 
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Old 11-13-2012, 06:24 AM
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It looks like the cause of the fuse blowing is corroded connectors on my TCCM. I plugged it out, and the fuse no longer blows. But the connectors are so corroded I cannot get them cleaned again. Any of the scrapyard blazers I've tried to slavage another plug from are also corroded.
 
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