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-   -   Replacing cat, front of old cat is stuck on truck (https://blazerforum.com/forum/headers-intake-exhaust-10/replacing-cat-front-old-cat-stuck-truck-59113/)

Squad-6 05-17-2011 01:59 PM

Replacing cat, front of old cat is stuck on truck
 
My old cat is blocked up so picked up a higher flow one to replace it with. Got the rear of the old cat free from tailpipe & muffler. Got the front of the cat free from the crossmember brace & took off the U bolt. Banged on cat with rubber mallet & even tried a come along until I was afraid of breaking the exhaust manifolds. No room to cut it off & have enough straight pipe to put a new cat on. I also do not own a torch of any kind. So anyone got any thing I should tried to get the old cat pulled off?

BTW the vehicle is a 85 S10 Blazer 4x4 with a 2.8

swartlkk 05-17-2011 02:08 PM

When it comes to exhaust pipes that are held together with an exhaust clamp (u-bolt & saddle), they can be a major pain to get apart. I would recommend finding someone with a small grinder and cut grooves in the cat's inlet pipe just deep enough to go through the cat and not into the y-pipe.

Squad-6 05-17-2011 02:54 PM

I will borrow a grinder from work. Thanks!

swartlkk 05-17-2011 03:02 PM

A thin cutoff blade will make the job easier and faster!

xgiovannix12 05-17-2011 04:49 PM

when i got my cat replaced i cut it off with a plasma cuter LOl . worked out great

Rottidog 05-17-2011 10:29 PM


Originally Posted by swartlkk (Post 433044)
A thin cutoff blade will make the job easier and faster!

Yup, backyard mechanic style - cut horizontal slices along it but not through the Y Pipe & get at the "slices" with a ball peen hammer & a cold chisel & PEEL it off the Y Pipe.
OR take a reciprocating saw, cut it off at the end of the cats tubing, get whatever you'll need for length of 2-1/2" from a muffler shop (I think thats the diameter) exhaust pipe, 2 extra bar & saddle clamps, have that muffler shop enlarge the pipe at the ends so the ID - interior diameter will fit over the OD - Outside diameter of the existing exhaust pipe. Clamp it all together. They'd probably enlarge the ends for nothing & the 4" or ? you may need might cost you $5.
If you have other transportation cut it out at the ends of the cat & head to a muffler shop.


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