2nd Generation S-series (1995-2005) Tech Discuss 2nd generation S-series (1995-2005) general tech topics here.

Electrical horror show

Thread Tools
 
Search this Thread
 
Old Jun 9, 2018 | 03:58 PM
  #41  
Tajohns34's Avatar
Thread Starter
|
Super Member
Joined: Jul 2012
Posts: 1,542
From: Glen Rock, PA
Tajohns34 is on a distinguished road
Default

So I couldn't find a damaged wire anywhere. However, I noticed that my carpet was wet by the driver's door (I need hinge pins). I removed the driver's seat and noticed that the harness ran under the carpet and was soaked. I hooked the battery back up and wiggled the wire and the back hatch glass started clicking and then smoke. I have never pulled a negative battery terminal so fast.



This...

I guess I will be spending some time with a hair dryer and doing some wiring repair tomorrow.
 
Old Jun 9, 2018 | 04:06 PM
  #42  
Rusty Nuts's Avatar
Senior Member
Joined: Mar 2015
Posts: 811
From: waterford, mich.
Rusty Nuts is on a distinguished road
Default

Awesome! You found it. Not awesome it's that. When I repaired mine I staggered the connections so it wouldn't ball up.
 
Old Jun 9, 2018 | 04:23 PM
  #43  
GeorgeLG's Avatar
BF Veteran
Joined: Jan 2007
Posts: 4,648
From: Florida
GeorgeLG has a spectacular aura aboutGeorgeLG has a spectacular aura about
Default

There it is, nice work. Let us know if anything remains after you fix those wires.

George
 
Old Jun 9, 2018 | 08:12 PM
  #44  
Tajohns34's Avatar
Thread Starter
|
Super Member
Joined: Jul 2012
Posts: 1,542
From: Glen Rock, PA
Tajohns34 is on a distinguished road
Default

It was supposed to rain all weekend. It was beautiful today, hopefully tomorrow is more of the same.
 
Old Jun 10, 2018 | 02:55 PM
  #45  
Tajohns34's Avatar
Thread Starter
|
Super Member
Joined: Jul 2012
Posts: 1,542
From: Glen Rock, PA
Tajohns34 is on a distinguished road
Default

The weather did not cooperate today. I did isolate the good wires from the damaged ones and cut out that bad sections. I also cleaned the floor and painted it with 2 coats of hammer finish. That is about all the time I had between rain storms. There are 2 orange wires that melted apart, and I have no idea what the difference between the 2 is. Anyway, pictures.





 
Old Jun 10, 2018 | 03:42 PM
  #46  
Mike.308's Avatar
Senior Member
Joined: Nov 2017
Posts: 746
From: Poland
Mike.308 is on a distinguished road
Default

That looks brutal
Good thing is You have traced down the problem. Isolate the orange ones and report what is not working.
 
Old Jun 10, 2018 | 06:18 PM
  #47  
Tajohns34's Avatar
Thread Starter
|
Super Member
Joined: Jul 2012
Posts: 1,542
From: Glen Rock, PA
Tajohns34 is on a distinguished road
Default

It isn't just the orange ones. There are 2 black with white lines, 2 orange ones, 2 light green ones, and 2 light blue ones. Also, I am surprised these didn't get burnt worse than this. Some of these wires are so thin that I can't keep the smallest butt connectors on them. I might have to solder them instead.



I got the big orange wire connected (it looks like it is about 12 gauge) and then Nature was all like "you aren't wet enough". I don't know why they look different, but they are the same color orange. The middle is yellow.
 
Old Jun 11, 2018 | 01:53 AM
  #48  
Mike.308's Avatar
Senior Member
Joined: Nov 2017
Posts: 746
From: Poland
Mike.308 is on a distinguished road
Default

A mental shortcut. I mean to rework the insulation on the ones You can and isolate the ones that melted apart and check what isn't working. Then, we can lookup the wirings of a not-functioning devices and identify missing connections by a wire color.

P.S. I'd personally go for the shrinking tubes & soldering iron. They might be flatter than connectors.
 
Old Jun 11, 2018 | 05:12 AM
  #49  
Tajohns34's Avatar
Thread Starter
|
Super Member
Joined: Jul 2012
Posts: 1,542
From: Glen Rock, PA
Tajohns34 is on a distinguished road
Default

I may go back and try soldering later. At this point i nust want to make sure everything works first.
 
Old Jun 11, 2018 | 07:36 PM
  #50  
GeorgeLG's Avatar
BF Veteran
Joined: Jan 2007
Posts: 4,648
From: Florida
GeorgeLG has a spectacular aura aboutGeorgeLG has a spectacular aura about
Default

Once you get all your connections verified, solder and adhesive shrink wrap is the way to go.

George
 



All times are GMT -5. The time now is 03:17 PM.