NV236 Clunking
#1
NV236 Clunking
I recently changed my Transfer case fluid (NV236, Yes used Autotrack II). Im getting clunking in Auto, and 4hi. not in 2hi. Service 4WD light comes on and lights on my 4 button switch go out. Seems to be just staying in 4x4 and clunks during acceleration. My transfer case has 3 plugs, top one is the one with the Torx/ Allan and there are two other identical ones on the back. Bottom and mid way up. I drained all the old fluid out of the very bottom plug, then filled it untill it was up to the top Torx/Allan plug. used a hose with a manual pump to fill, but seemed like there where two different places to fill. directly above the hole for the plug, and if I fed the hose in further it seemed like there was a separate chamber. so filled the first till it started to overflow, then I could still put fluid it the further top portion without it flowing out of the plug.... After about 2 1/3 L of fluid I didn't add anymore. Did I do anything wrong?
#6
No front shaft play, but apparently I topped it up to the the Mode Fork plug, thinking it was the upper fill plug after reading on here that it was going to be a Torx/Allan style plug.....
#9
It clunks when you take off, harder you take off the worse the clunk (Circular binding sound) Turning has no affect quiets down after 40km/h or so, or if I let off the gas. Maybe front axle vacuum actuator?