AC O-ring replacement
#1
![Default](https://blazerforum.com/forum/images/icons/icon1.gif)
I have a 2002 2DR 4WD Blazer, and I had Firestone do a system check on the AC, where they were to check the system for leaks, and correct then charge the system. For this they charged me $230, and it lasted less than a week, so obviously they either really didn't check it out, or it has a leak at on of the valves, which I will check.
But, I want to replace all the o-rings in the system as well, and was wondering if someone had a schematic of the AC system showing where all the o-rings reside.
Any help appreciated
Thanks
Milton in Virginia
But, I want to replace all the o-rings in the system as well, and was wondering if someone had a schematic of the AC system showing where all the o-rings reside.
Any help appreciated
Thanks
Milton in Virginia
#2
![Default](https://blazerforum.com/forum/images/icons/icon1.gif)
Top of compressor, one bolt, two gaskets. Passenger side of condenser, two O rings. High side liquid line to evaporator, one O ring. Replace the fixed orifice tube while it's apart. ToughOne Orifice Tube T38623: Advance Auto Parts Outlet of evaporator to accumulator inlet, one O ring. Accumulator outlet, one O ring. All of the O rings are HNBR, (green, not black). Here is the kit: Factory Air O-Ring & Gasket A/C System Seal Kit 26742: Advance Auto Parts
Keep in mind that when you open the system to replace the O rings and gaskets, the accumulator is exposed to atmosphere. It will rapidly absorb ambient humidity. 15 minutes can destroy it. The system MUST be evacuated to 2 atmospheres, (29.4"hg) for a minimum of one hour before charging. If the system is not evacuated, charging with the specified amount of refrigerant will overcharge the system.
High side service port leaks, and "belly leaks" on the compressor are very common. O rings... not so common.
Keep in mind that when you open the system to replace the O rings and gaskets, the accumulator is exposed to atmosphere. It will rapidly absorb ambient humidity. 15 minutes can destroy it. The system MUST be evacuated to 2 atmospheres, (29.4"hg) for a minimum of one hour before charging. If the system is not evacuated, charging with the specified amount of refrigerant will overcharge the system.
High side service port leaks, and "belly leaks" on the compressor are very common. O rings... not so common.
Last edited by Captain Hook; 05-29-2015 at 07:04 PM.
#3
![Default](https://blazerforum.com/forum/images/icons/icon1.gif)
I have a 2002 2DR 4WD Blazer, and I had Firestone do a system check on the AC, where they were to check the system for leaks, and correct then charge the system. For this they charged me $230, and it lasted less than a week, so obviously they either really didn't check it out, or it has a leak at on of the valves, which I will check.
But, I want to replace all the o-rings in the system as well, and was wondering if someone had a schematic of the AC system showing where all the o-rings reside.
Any help appreciated
Thanks
Milton in Virginia
But, I want to replace all the o-rings in the system as well, and was wondering if someone had a schematic of the AC system showing where all the o-rings reside.
Any help appreciated
Thanks
Milton in Virginia
![Mad](https://blazerforum.com/forum/images/smilies/mad.gif)
Last edited by 07nhbpsi; 05-29-2015 at 07:26 PM. Reason: Typo
#6
![Default](https://blazerforum.com/forum/images/icons/icon1.gif)
AC really isn't as hard as a lot of people think. You just have to know that it is a closed and sealed system.
To work on it yourself, you will need a set of AC gauges, and a vacuum pump at a minimum.
After you change the seals, add a little UV dye to the system when you charge it. The dye will help you isolate any leaks that you may have missed. Once you fix all of the leaks, evacuate the system again before you add the proper amount of refrigerant.
If you have no leaks, and the system is properly charged, it should work as good as new.
I completely rebuilt the AC on my '94 Camaro a couple years back. It is still blowing cold. I think that I spent around $500 total on parts and tools that I didn't have (but do now).
To work on it yourself, you will need a set of AC gauges, and a vacuum pump at a minimum.
After you change the seals, add a little UV dye to the system when you charge it. The dye will help you isolate any leaks that you may have missed. Once you fix all of the leaks, evacuate the system again before you add the proper amount of refrigerant.
If you have no leaks, and the system is properly charged, it should work as good as new.
I completely rebuilt the AC on my '94 Camaro a couple years back. It is still blowing cold. I think that I spent around $500 total on parts and tools that I didn't have (but do now).
#7
![Default](https://blazerforum.com/forum/images/icons/icon1.gif)
![Icon Deadhorse](https://blazerforum.com/forum/images/smilies/icon_deadhorse.gif)
#8
![Default](https://blazerforum.com/forum/images/icons/icon1.gif)
I have a 2002 2DR 4WD Blazer, and I had Firestone do a system check on the AC, where they were to check the system for leaks, and correct then charge the system. For this they charged me $230, and it lasted less than a week, so obviously they either really didn't check it out, or it has a leak at on of the valves, which I will check.
But, I want to replace all the o-rings in the system as well, and was wondering if someone had a schematic of the AC system showing where all the o-rings reside.
Any help appreciated
Thanks
Milton in Virginia
But, I want to replace all the o-rings in the system as well, and was wondering if someone had a schematic of the AC system showing where all the o-rings reside.
Any help appreciated
Thanks
Milton in Virginia
In reality, if it was completely discharged the leak should have been found (after all the freon went somewhere) and the dessicant replaced - then the system pumped down and verified to hold vacuum before any freon was ever added (it would not have passed). This would have definitely cost more than $230, but were you presented with that option? Finally it should have been leak checked thoroughly with a freon detector before giving it back to you. A/C repair is supposed to follow a certain standard and there are federally mandated rules to ensure that freon is not needlessly vented to the atmosphere (yours lost a few pounds again in 1 week). No excuse for what you experienced.
Tearing the entire system down is not a good idea. You will cause more problems than you fix.
For finding leaks, a little bit of Freon and a good electronic leak detector is the way to go. Leaking down in 1 week should not be hard to find. Unfortunately electronic leak detectors are expensive. I think Firestone needs either refund $230 or start over and give you a credit of $230 (doing it right this time). Age of the vehicle is irrelevant! Sometimes a dealership is cheaper in the end.
Last edited by LesMyer; 06-03-2015 at 01:53 PM.
Thread
Thread Starter
Forum
Replies
Last Post
blazintexas
2nd Generation S-series (1995-2005) Tech
4
05-27-2012 03:57 PM
alesv
Steering, Suspension & Drivetrain
1
04-12-2010 11:21 AM
burak sozer
Steering, Suspension & Drivetrain
6
02-16-2008 03:13 PM
shooter2499
2nd Generation S-series (1995-2005) Tech
3
02-04-2008 09:23 PM