2nd Generation S-series (1995-2005) Tech Discuss 2nd generation S-series (1995-2005) general tech topics here.

Removing stock exhaust

Thread Tools
 
Search this Thread
 
Old Jul 18, 2018 | 07:05 PM
  #1  
kmenc67's Avatar
Thread Starter
|
New Member
Joined: Jul 2018
Posts: 74
kmenc67 is on a distinguished road
Default Removing stock exhaust

Not sure if this is the right place for this question or not, but I just replaced the catalytic converter on my 2003 ZR2 4WD with an aftermarket direct fit. Now I'm having to replace the stock muffler and tailpipe, which is all one piece (not clamped). I tried fishing the tailpipe through toward the front but there doesn't seem to be enough clearance. Does the stock muffler and pipe have to be cut out to remove?
 
Old Jul 18, 2018 | 09:23 PM
  #2  
perumotors1369's Avatar
Starting Member
Joined: Sep 2012
Posts: 141
perumotors1369 is on a distinguished road
Default

Jack it up from the rear bumper, it'll go..did one today....jerry
 
Old Jul 19, 2018 | 04:19 PM
  #3  
kmenc67's Avatar
Thread Starter
|
New Member
Joined: Jul 2018
Posts: 74
kmenc67 is on a distinguished road
Default

Originally Posted by perumotors1369
Jack it up from the rear bumper, it'll go..did one today....jerry
A 2003 ZR2? With the muffler and tailpipe welded together? I don't see how. I have it 2 ft off the ground and there just doesn't seem any possible way to fish it through. No matter how I turn it, it always catches on something.
 
Old Jul 19, 2018 | 04:39 PM
  #4  
Rusty Nuts's Avatar
Senior Member
Joined: Mar 2015
Posts: 811
From: waterford, mich.
Rusty Nuts is on a distinguished road
Default

My 2 door non zr2 I had to remove the shock.
 
Old Jul 19, 2018 | 05:02 PM
  #5  
kmenc67's Avatar
Thread Starter
|
New Member
Joined: Jul 2018
Posts: 74
kmenc67 is on a distinguished road
Default

Originally Posted by Rusty Nuts
My 2 door non zr2 I had to remove the shock.
Yeah that seems to be the ticket. Thanks.
 
Old Jul 19, 2018 | 05:20 PM
  #6  
Rusty Nuts's Avatar
Senior Member
Joined: Mar 2015
Posts: 811
From: waterford, mich.
Rusty Nuts is on a distinguished road
Default

And that's how I got my new rear shocks. Could you let us know what brand exhaust you use and how you like it?
 
Old Jul 19, 2018 | 06:11 PM
  #7  
kmenc67's Avatar
Thread Starter
|
New Member
Joined: Jul 2018
Posts: 74
kmenc67 is on a distinguished road
Default

Originally Posted by Rusty Nuts
And that's how I got my new rear shocks. Could you let us know what brand exhaust you use and how you like it?
Nothing special, was a "need my daily driver to pass inspection quick" job. Replaced the cat with an aftermarket stainless direct fit, SoundFX muffler and tailpipe, all from Walker. Definitely not a performance job. Finally finished just 5 mins ago, thx for the shock tip. Sounds pretty good, moderately quiet, and except for the Y section of the new cat not being quite a perfect fit at the top flanges, everything else matched up to the stock parts very closely. For $350 in parts and my own labor, I can't complain. Again, nothing fancy, just something to get by in the short term.
 

Last edited by kmenc67; Jul 19, 2018 at 06:14 PM.
Old Jul 19, 2018 | 08:39 PM
  #8  
perumotors1369's Avatar
Starting Member
Joined: Sep 2012
Posts: 141
perumotors1369 is on a distinguished road
Default

Sorry kmenc67..My bad, I thought you were putting the new exhaust pipe on..I didn't realize you hadn't got the old one off. Too late now but I take my Makita sawzall and cut the tailpipe just off the muffler. Lube the rubber hangers where they slide on the 'posts'-use a pry bar to pry them (the rubber hangers) off...
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
Vond88
Sights N Sounds
1
Jul 16, 2018 09:21 AM
Tacticalbum15
Headers, Intake, & Exhaust
7
Oct 28, 2015 04:43 PM
JRP22
Headers, Intake, & Exhaust
4
Sep 1, 2012 10:26 PM
SmokeU
Headers, Intake, & Exhaust
10
Feb 14, 2008 01:21 PM
blazinloud
Headers, Intake, & Exhaust
2
Sep 10, 2006 04:49 PM




All times are GMT -5. The time now is 05:20 PM.