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Intermittent Crank no Start

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Old Apr 17, 2024 | 12:19 AM
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Default Intermittent Crank no Start

Got a 2002 4x4 Blazer with the 4.3. Basic problem is sometimes the car will crank but not start and when it doesn't start theres no spark.
Things that have been tested/replaced:
Fuel pressure: Good
Fuel pump: can here it turn on
Distributor: Good
Coil wire: Good
ICM: Replaced, thought this was the problem due to shaking the black and white wire and the engine turning off and on but the intermittent issue still happens.
Crank Position sensor: was replaced a month before car was bought.
ECM: Didn't replace anything but no obvious damage to the board or pins. Security light not flashing when its cranking so dom't think its a passlock thing. Also no codes found or stored. Any help is appreciated
 
Old Apr 17, 2024 | 10:11 AM
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Do you have any codes? EDIT: disregard. MIssed that.
 
Old Apr 17, 2024 | 10:14 AM
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Is the engine still shutting off and on when you shake black and white wires?
 
Old Apr 17, 2024 | 06:43 PM
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Originally Posted by rockp2
Is the engine still shutting off and on when you shake black and white wires?
No fixed that issue the connector was bad so it got replaced
 
Old Apr 17, 2024 | 08:55 PM
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One basic thing that can cause an issue is a heavy set of keys. When it's running try moving/jiggling your key(s) and also the ignition lock cylinder to see if it cuts off, indicating a bad lock cylinder/ignition switch. Intermittents are the worse to find.

You did check for spark again while cranking since you fixed connector?

What do you have to work with? A scan tool you can read cam retard with? DVOM? Incandescent test light?

What were your fuel pressure and leakdown readings? Below my signature block is a "How-To" if you need for checking pressure/leakdown.
 
Old Apr 17, 2024 | 10:16 PM
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Originally Posted by rockp2
One basic thing that can cause an issue is a heavy set of keys. When it's running try moving/jiggling your key(s) and also the ignition lock cylinder to see if it cuts off, indicating a bad lock cylinder/ignition switch. Intermittents are the worse to find.

You did check for spark again while cranking since you fixed connector?

What do you have to work with? A scan tool you can read cam retard with? DVOM? Incandescent test light?

What were your fuel pressure and leakdown readings? Below my signature block is a "How-To" if you need for checking pressure/leakdown.
Got a test light, DVOM, and the scanners only picking up that my airbag circuits got some connection issues. got 58-60psi for pressure. just tested the signal wire with a test light was told its supposed to be flashing while running but its just staying on. Running currently and jiggled key, did nothing.
 

Last edited by Kana44; Apr 17, 2024 at 10:19 PM.
Old Apr 18, 2024 | 06:50 PM
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Am I understanding correctly that after your first post you fixed the connector and it is no longer stalling...it is fixed?

The signal wire test is done with Key On Engine Cranking (KOEC), not Key On Engine Running (KOER). I have not done it before with engine running, but at idle it is going to be somewhere around 33hz frequency and I assume a 50% duty cycle. You could check frequency with your DVOM with the truck running, but the fact is with your truck running ok, there is probably nothing you would find at issue...as you already know, why intermittent problems suck.

If you're still having the issue, below are some suggestions. If you get to point where you can't get the truck started, that's when we can really help. BTW, highly unlikely you have an issue with your ECM, they're very robust in these trucks.

You could pull the ECM1 (15A) fuse in your underhood fusebox (Underhood Bussed Electrical Center (UBEC)) and try to see if there is any green crusties in the sockets.

The ICM grounds on the back of the drive's side cylinder head after going thru a splice 13cm from that location, you could stick a mirror back there and look for breaks.

Was a crank relearn done after the new CKP sensor was installed? I don't really think this would cause intermittent stalling, but it should have been done anyway for truck to run optimally.

With engine running, wiggle the wiring harness from the ICM/COIL all the way back to the ECM, do the same from the CKP sensor to see if you stall the truck.

Inspect the wire from the coil to the distributor.
 
Old Apr 19, 2024 | 12:36 AM
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Originally Posted by rockp2
Am I understanding correctly that after your first post you fixed the connector and it is no longer stalling...it is fixed?

The signal wire test is done with Key On Engine Cranking (KOEC), not Key On Engine Running (KOER). I have not done it before with engine running, but at idle it is going to be somewhere around 33hz frequency and I assume a 50% duty cycle. You could check frequency with your DVOM with the truck running, but the fact is with your truck running ok, there is probably nothing you would find at issue...as you already know, why intermittent problems suck.

If you're still having the issue, below are some suggestions. If you get to point where you can't get the truck started, that's when we can really help. BTW, highly unlikely you have an issue with your ECM, they're very robust in these trucks.

You could pull the ECM1 (15A) fuse in your underhood fusebox (Underhood Bussed Electrical Center (UBEC)) and try to see if there is any green crusties in the sockets.

The ICM grounds on the back of the drive's side cylinder head after going thru a splice 13cm from that location, you could stick a mirror back there and look for breaks.

Was a crank relearn done after the new CKP sensor was installed? I don't really think this would cause intermittent stalling, but it should have been done anyway for truck to run optimally.

With engine running, wiggle the wiring harness from the ICM/COIL all the way back to the ECM, do the same from the CKP sensor to see if you stall the truck.

Inspect the wire from the coil to the distributor.
at the moment it starts but yesterday when i got home it was crank no start. dont know if the guys who replaced the CKP sensor relearned it but when it runs its running well (at least by ear it doesn't sound bad) and if its running I cant imagine CKP sensor needs a relearn. but will try wiggling the wires out of ecm and see what that does
 
Old Apr 19, 2024 | 02:39 PM
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Just to be clear, I was more referring to wiggling the wiring harness from the ICM and CKP as they head back towards the ECM...not so much wiggling at the ECM to get it to stall. Maybe should have been more clear on that

Currently I am leaning towards the ignition switch/circuit or the CKP sensor/circuit. It's kind of good thing (for diagnostic purposes) that you are getting crank no start. Next time it has crank no start, watch your tach, the needle should flutter a tiny bit while cranking. This would indicate that there is a crank signal which should rule out a CKP/circuit problem.

There is a good video I'll find that can help diagnose if there is an ignition switch problem. Of course you're dealing with an issue that while your in the midst of testing, the truck may be ready to start and not be in the no crank situation so the test won't be helpful at that specific moment. I'll find that video and will post. It's faster and more visual than me typing it out.
 

Last edited by rockp2; Apr 19, 2024 at 02:43 PM.
Old Apr 19, 2024 | 03:05 PM
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Here is the video I referred to above.

 



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