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Rebuild transfer case?

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Old 02-16-2012, 02:18 PM
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Default Rebuild transfer case?

I have a 1986 full size blazer, I want to rebuild the transfer case, but I have never rebuilt one before, I am a very mechanically minded person, should I attempt this on my own, or should I spend the money and get a pro to do it?
 
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Old 02-16-2012, 02:25 PM
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A transfer case is fairly straight forward. A good manual should walk you through the steps required to get it done.

Factory service manuals are always a good investment:
1986 CHEVROLET & GMC TRUCK: PICKUP BLAZER SUBURBAN VAN SHOP SERVICE MANUAL SET - $47 shipped is a steal for this!

And the unit repair manual is what digs in depth into things:
1986 Chevrolet Truck Blazer Suburban Shop Service Manual Unit Repair Overhaul UR - $47.45 to your door.

I like to have the manuals, but you likely can find some good guides online. You likely have the NP208 transfer case. A Google search for "NP208 Transfer Case Rebuild" should get you something.
 
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Old 02-19-2012, 07:21 PM
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Well I got it done, it was not as bad as I thought it would be, it took about an hour to take it apart and about 2 hours to put it back together. I did a lot of worrying about nothing. I'll put new u-joints in the drive shafts some time this week and have it going by the end of the week.
 
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Old 03-20-2012, 03:55 PM
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how much did you spend on the rebuild?
 
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