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Rear Differential Leak

Old Nov 13, 2025 | 03:32 PM
  #21  
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Originally Posted by braden737
Yeah the kits I’ve found are ridiculously priced ($200+). Do you happen to know the specs for the diff cover bolts? The only bolts I can find are small Allen Head bolts that come with some of the “kits” for the 7.625 cover and I know those aren’t going to be good.
Been there done that.
Get cheapo new stamped steel cover - weld (or have welded) in an O2 sensor bung and buy appropriate oil pan drain plug (18mm IIRC with sealing washer from your local Ace Hardware or elsewhere). If you want exact correct amount of rear end lube, drain and wipe out inside - then install cover and put in the correct amount of lube per vehicle specs. For future reference measure any difference between that level and your new drain plug hole using your finger, so you might want to have it welded just a touch high.

 
Old Nov 16, 2025 | 01:07 PM
  #22  
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Got the cover replaced. Hammered a 13mm onto each and they came right out with an impact. Fill plug was a headache, it would not even come out when a bolt was welded onto it. I ended up removing the breather tube and filling it slowly through there.
 
Old Nov 16, 2025 | 01:25 PM
  #23  
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Good work, looks great!
 
Old Nov 16, 2025 | 02:09 PM
  #24  
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Good idea to use the vent tube! Congrats!
 
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