2nd Generation S-series (1995-2005) Tech Discuss 2nd generation S-series (1995-2005) general tech topics here.

Lost Keys, new Ignition Switch

Thread Tools
 
Search this Thread
 
  #1  
Old 03-05-2011, 07:51 PM
Bowers's Avatar
Beginning Member
Thread Starter
Join Date: Mar 2011
Location: Overton, Tn
Posts: 36
Bowers is on a distinguished road
Default Lost Keys, new Ignition Switch

I have inherited a 96 Chevy Blazer 4x4 4.3 votec auto with i think 136,000 well. My problem is that we cant find the set of keys that go to it. So its just sitting, I have went and purchased an new ignition switch with keys at the part store. how will i go about doing this, with out having the old keys, I dont know if i need them to help take out the old ignition switch, when it comes to turning it at a certain degrees while removing it.
 
  #2  
Old 03-05-2011, 08:57 PM
lynnboy021's Avatar
Beginning Member
Join Date: Jan 2011
Location: Billerica
Posts: 27
lynnboy021 is on a distinguished road
Default

Important :
This new procedure involves drilling a hole through the plastic ignition switch and into the lock cylinder slightly to break or access a cylinder release button retaining spring (similar to G, J and N models). The removal of the broken spring and then the release button will allow the switch to be reused.

  1. Remove the necessary trim panels to gain access to the instrument panel mounted switch (refer to information in "Body and Accessories Section, Instrument Panel, Gauges and Consoles").
    1. Loosen switch from instrument panel and disconnect the electrical connections, BUT NOT the cable connection for BTSI (Brake/Transmission Shift Interlock).
    2. Protect the immediate work area with a fender cover or other suitable material.


    1. Locate the surface for the cylinder release button on the plastic ignition switch housing and center punch a location on the "rib" approximately 3/8" rearward (toward the key entry end) from the cylinder release button, see Figure 3.
    2. Using a 1/8" drill bit, carefully drill a pilot hole through the plastic housing only.
    3. Using a 9/32" drill bit, carefully drill a larger hole at the pilot location, and slightly into the lock cylinder surface to break the release button retaining spring.
    4. Remove portions of the broken spring from the hole using a small pair of needle nose pliers (or other suitable tool) and turn switch over to shake out the release button.
    5. Grasp the lock cylinder, remove it from the switch housing.
    6. Remove any plastic "flash" from the drilling operations and, using compressed air, blow out the ignition switch assembly.
    7. Follow the procedures in the General Information Section of the appropriate vehicle Service Manual when recoding of cylinders is required.
    8. Install the new cylinder(s) as required by rotating both the cylinder and ignition switch to the "ON" position and pushing the cylinder into the switch. It may be necessary to depress the release button slightly as it passes by the 9/32" hole previously drilled in the housing.
    9. Reassemble the ignition switch and instrument panel components as indicated by the appropriate Service Manual.
     
      #3  
    Old 03-06-2011, 08:09 PM
    Bowers's Avatar
    Beginning Member
    Thread Starter
    Join Date: Mar 2011
    Location: Overton, Tn
    Posts: 36
    Bowers is on a distinguished road
    Default

    What is the 2 wires that plug into the top of the ignition switch that you have to turn around to unplugg it. A friend was helping me and accidently broke it.
     
      #4  
    Old 03-06-2011, 08:17 PM
    lynnboy021's Avatar
    Beginning Member
    Join Date: Jan 2011
    Location: Billerica
    Posts: 27
    lynnboy021 is on a distinguished road
    Default

    i think its the key charm like when u leave the key in the switch with motor off and when u open the door u hear the charm till u take the key out...
     
      #5  
    Old 03-06-2011, 09:08 PM
    vegie_2's Avatar
    New Member
    Join Date: Feb 2010
    Location: Palm Bay, Fl
    Posts: 80
    vegie_2 is on a distinguished road
    Default

    if you have the registration in your name the dealer can cut a new key without changing lock cylinder
     
      #6  
    Old 03-07-2011, 03:41 AM
    Bowers's Avatar
    Beginning Member
    Thread Starter
    Join Date: Mar 2011
    Location: Overton, Tn
    Posts: 36
    Bowers is on a distinguished road
    Default

    As long as the wire aint a necessary thing, i will replace it later.

    It has been replaced once before by a mechanic, so im not certain but i dont think it would be the same as the factory made one.
     
    Related Topics
    Thread
    Thread Starter
    Forum
    Replies
    Last Post
    CPLSeraphim
    General Chat
    5
    06-18-2014 07:30 AM
    joesaw
    General Chat
    8
    04-28-2013 01:03 PM
    RF10017
    General Chat
    0
    10-23-2011 11:05 AM
    jpkoest88
    Audio/Video Electronics
    3
    09-17-2008 11:22 PM
    rx7tturbo
    1st Generation S-series (1983-1994) Tech
    1
    12-04-2004 05:01 AM



    Quick Reply: Lost Keys, new Ignition Switch



    All times are GMT -5. The time now is 06:04 PM.