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front axle help

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Old 10-14-2008, 10:48 PM
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Default front axle help

Have a 1994 Full Size blazer 4x4 2 door.
Front axles are not engaging. tried getting another used actuator still nothing. The t case does engage and if i remove the actuator and push fork in manually axles engage. How do I go about testing the actuator and the leads going to it. and where do the leads come from so I can trace them.
thanks any help is appreciated,
 
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Old 10-14-2008, 11:02 PM
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Default RE: front axle help

Are you using the stock type electro-magnetic or thermal actuator or the updated replacement stepper motor actuator?
 
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Old 10-14-2008, 11:13 PM
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Default RE: front axle help

Just the stock actuator that comes from factory. screws in with 2 wire harness
 
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Old 10-14-2008, 11:22 PM
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Default RE: front axle help

Have you tested the wires with a test light to ensure that it is getting power?

Is it a plastic or metal housing to the actuator?

When we replaced the actuator on my dad's 94 K2500 4wd pickup, we had to put on a new harness pigtail to connect up to the stepper motor driven actuator. It was a much more positive engagement. The electro-magnet actuator sucks.
 
  #5  
Old 10-14-2008, 11:26 PM
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Default RE: front axle help

where can i find that stepper motor actuator. and do I just put int in 4wd and test the wires with the key on? also do u know where the wires lead if i am not getting any power? 4wd fuse is good
 
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Old 10-14-2008, 11:39 PM
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Default RE: front axle help

It was a long while ago, but I believe the Dorman 600-101 (or 600101 depending on the source) was the actuator that we used. It did require a different wiring harness though, the wiring harness is Dorman 600-600 (or 600600 depending on the source).

RockAuto.com has the upgraded actuator for $75 and the harness for, yikes, $44...

Here is a good walk-thru on the process & parts required to replace the actuator:
88-UP C/K ACTUATOR UPGRADE

VEHICLE SERVICED: 1994 CHEVROLET FULL SIZE BLAZER (2 DOOR)

PURPOSE: IMPROVE AXLE CONNECT ENGAGEMENT TIME AND
COMPONENT RELIABILITY.

SYMTOMS: NO FRONT DRIVE AXLE ENGAEMENT WHEN SHIFTED
INTO 4X4.

Obtain the following GM part numbers:
(1) 26060073 Actuator
(1) 88959465 Harness/Spacer Kit

















Here's a shot of the old actuator before removal....


The original harness hookup..... You unhook the one on the right. The lower portion goes to the old actuator.


This is the old actuator removed....


I spliced the new brown wire inside to avoid corrosion problems.
I found that the brown wire that comes from the transfer case passes inside through the 4x4 floor shift
console. I loosened the four bolts that hold the mounting plate down and pushed the new wire in along
side the existing wires.




Here's a shot from under the 4x4 floor shifter showing somewhat where the wire goes through..
You can see it tucked under the connector with the brown wire coming out the end.

 
Attached Thumbnails  front axle help-act%2520001.jpg    front axle help-harn%2520004.jpg    front axle help-wholenew%2520008.jpg    front axle help-endnew%2520011.jpg    front axle help-actend007.jpg  

 front axle help-harness013.jpg    front axle help-harness2_014.jpg    front axle help-spacer.jpg    front axle help-install%2520001.jpg    front axle help-install%2520003.jpg  

 front axle help-install%2520005.jpg    front axle help-install%2520007.jpg    front axle help-install%2520006.jpg    front axle help-install%2520010.jpg  
  #7  
Old 10-15-2008, 05:39 PM
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Default RE: front axle help

ok ill try and check it out thanks. IM also gonna try and check the power and follow the harness
 
  #8  
Old 12-22-2008, 11:36 PM
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Default RE: front axle help

I put another actuator in it an dnow works great!
 
  #9  
Old 12-26-2008, 10:32 AM
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Default RE: front axle help

I had the same problem, here is a link to the other thread:

https://blazerforum.com/m_190575/tm.htm

 
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