2nd Generation S-series (1995-2005) Tech Discuss 2nd generation S-series (1995-2005) general tech topics here.

Removing spring hanger shackle bolts

Thread Tools
 
Search this Thread
 
  #1  
Old 08-23-2021, 12:11 AM
Michael987899's Avatar
New Member
Thread Starter
Join Date: Aug 2021
Location: Georgia
Posts: 11
Michael987899 is on a distinguished road
Default Removing spring hanger shackle bolts

I hear so much about how difficult this job is on Blazers or any other vehicle for that matter. Well what I did on my 2001 ZR2 project was make up a pushing device out of a steering wheel puller to push the bolts out. I just took a short section of 2 inch square tubing and cut it on two sides lengthwise down far enough to be able to bend the two sides out and I drilled holes in them to accept 3/8 bolts to attach to the steering wheel puller. It worked pretty good but the square tubing bent and stretched considerably and was not really stout enough for a really tough job. I recommend using some heavier thick wall tubing like part of a receiver hitch or something. I had soaked my bolts in pb blaster for a few days prior. I had to remove the evap canister to gain good access. This setup wouldn't work on the top bolts but they came out ok with just a little hammering and prying and turning. The piece of square tubing just goes on the other side of the hanger over the head of the bolt so as to let the bolt come through. I took the 3/8 bolts and bent the heads at an angle and inserted them in through the holes in the piece of square tubing and through the puller on the other side with nuts and washers. I also used washers on the other end of the bolts so to keep the bolts from pulling right through the holes in the square tubing. This pusher setup was a fairly easy mock up that didn't cost anything and I didn't have to cut or destroy anything to get the bolts out.
​​out. I'm editing this post to include a picture. Notice in the pictures how deformed the square tubing is from the pressure of pushing the bolt out. It did the job however I recommend using thick wall tubing.


 

Last edited by Michael987899; 08-25-2021 at 03:36 AM.
  #2  
Old 08-24-2021, 11:41 PM
christine_208's Avatar
BF Veteran
Join Date: Dec 2016
Location: Moscow, ID
Posts: 4,871
christine_208 will become famous soon enough
Default

Nice hints. Any pictures?

 
  #3  
Old 08-25-2021, 02:27 AM
Michael987899's Avatar
New Member
Thread Starter
Join Date: Aug 2021
Location: Georgia
Posts: 11
Michael987899 is on a distinguished road
Default

Originally Posted by christine_208
Nice hints. Any pictures?
I didn't take any pictures during the process. I can only post a picture of the device I made to push out the bolts. Will edit the thread to include that.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
MountainDew
General Chat
2
09-20-2017 12:13 PM
SyberTiger
2nd Generation S-series (1995-2005) Tech
2
06-29-2014 10:26 AM
89BlazerOnDaytons
The Lounge
5
10-03-2010 10:47 PM
DucatiKoenig
2nd Generation S-series (1995-2005) Tech
1
07-08-2010 05:50 PM
banks
Suspension Tech
0
03-12-2010 10:34 AM



Quick Reply: Removing spring hanger shackle bolts



All times are GMT -5. The time now is 01:36 AM.