2nd Generation S-series (1995-2005) Tech Discuss 2nd generation S-series (1995-2005) general tech topics here.

Unable to remove filler hose from gas tank

Thread Tools
 
Search this Thread
 
Old Jan 19, 2017 | 01:10 AM
  #1  
Phil Underhill's Avatar
Thread Starter
|
Beginning Member
Joined: Jan 2017
Posts: 10
Phil Underhill is on a distinguished road
Question Unable to remove filler hose from gas tank

Hey all,

2002 Blazer 4dr 4wd here. Dropping gas tank to replace fuel pump that's gone bad.

For the life of me, I can't get the rubber filler hose free from the gas tank. I've never had a problem with these before, but this one just won't come free. It twists fairly freely on on the nozzle, but no matter how much twisting and pulling I do I can't get any outward movement on it at all.

Is there anything obvious I'm missed? I was thinking of applying gentle heat with a cheap hairdryer to try and soften it up. Is that relatively safe?

Any help much appreciated
 
Old Jan 19, 2017 | 02:35 AM
  #2  
rexmburns's Avatar
Super Moderator
Joined: Sep 2011
Posts: 4,459
From: Northern VA
rexmburns is a jewel in the roughrexmburns is a jewel in the roughrexmburns is a jewel in the rough
Default

Get your favorite can of lube and put the little straw on it and slide the straw between the hose and tank in a few spots and give it a little squirt.
 
Old Jan 19, 2017 | 07:04 PM
  #3  
stonum's Avatar
Beginning Member
Joined: Apr 2016
Posts: 38
stonum is on a distinguished road
Default

One way I have found to be helpful is to lower the end of the tank that the filler hose is attached to. This will begin to put pulling pressure on the filler hose, making it easier to pry the hose off using an xtra large screwdriver. If you have a helper, he can lower the end of the tank simply by pulling down on it by hand while you pry the hose off. Or, if your alone, you can try propping a proper-length 2x4 between the top of the tank and the truck body, which will give continuous downward pressure on the tank while you pry.
 
Old Jan 19, 2017 | 07:26 PM
  #4  
Phil Underhill's Avatar
Thread Starter
|
Beginning Member
Joined: Jan 2017
Posts: 10
Phil Underhill is on a distinguished road
Default

Hey.

Thanks for all the advice. Sadly I ended up having to split the hose to get it off, just couldn't shift it.

Went down to Napa to try and get a replacement but because it's different diameters at either end they didn't have it. They want $200 for the whole filler.

Anything else I can do. Perhaps a piece of pipe of the larger diameter clamped down hard?
 
Old Jan 19, 2017 | 08:33 PM
  #5  
stonum's Avatar
Beginning Member
Joined: Apr 2016
Posts: 38
stonum is on a distinguished road
Default

I need some help on this too. My rubber hose that connects to the fuel tank is dry rotted. Are you sure the rubber hose is different diameters on the ends? That seems kinda unlikely. The thing I can't understand is that when I look online for replacement fuel neck fillers, they do not include the hoses and pipes that I drew in on the picture I attached. Why in the F*@# are they not included? (see picture) Mines a '99'...... Also, have you changed a pump b-4? I can give you some tips on doing it if you want. (see video) https://www.youtube.com/watch?v=YyLDCMN5lzc
 
Attached Thumbnails Unable to remove filler hose from gas tank-my-fuel-tank-hose-diagram.jpg  
Old Jan 19, 2017 | 09:07 PM
  #6  
Phil Underhill's Avatar
Thread Starter
|
Beginning Member
Joined: Jan 2017
Posts: 10
Phil Underhill is on a distinguished road
Default

All I can see to buy is the whole the assembly that you drew. I'm trying to find the lower hose that connects to the tank.

The tank end is kind of flared out so it's a lot wider at that end.
 
Old Jan 20, 2017 | 09:57 AM
  #7  
Raybz's Avatar
New Member
Joined: Aug 2011
Posts: 81
From: Hometown, Illinois
Raybz is on a distinguished road
Old Jan 20, 2017 | 04:03 PM
  #8  
stonum's Avatar
Beginning Member
Joined: Apr 2016
Posts: 38
stonum is on a distinguished road
Default

Good link Raybz... LMC truck. I forgot about them. Thanks
 
Old Jan 21, 2017 | 06:39 AM
  #9  
LannyL81's Avatar
Super Member
Joined: Oct 2008
Posts: 1,786
From: Tucson, Arizona
LannyL81 will become famous soon enough
Default

When I changed the fuel pump on my ole '95 I had to cut the large rubber hose as well. Then I was able to purchase aftermarket replacement hose at a local parts store, but had to buy four feet of it; only needed a six to eight inches. I still have the left over hose. What is the diameter hose you need? I have yet to have to change the fuel pump on my '02 which is why I was keeping the hose hoping that I could use it then.

If what I have will fit I could send a length to you for the cost of shipping.

Let me know.
 
Related Topics
Thread
Thread Starter
Forum
Replies
Last Post
ChevyBlazer4uHaters
2nd Generation S-series (1995-2005) Tech
1
Jul 9, 2014 11:34 AM
rastoma
1st Generation S-series (1983-1994) Tech
7
Mar 27, 2012 07:49 AM
Mykel99
2nd Generation S-series (1995-2005) Tech
1
May 24, 2011 12:46 PM
blkblazer
2nd Generation S-series (1995-2005) Tech
2
Jun 12, 2009 09:18 PM
blkblazer
2nd Generation S-series (1995-2005) Tech
4
Jun 10, 2009 09:18 PM




All times are GMT -5. The time now is 09:04 PM.