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Center Console Lid Restoration

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Old Jan 9, 2023 | 01:07 PM
  #1  
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Default Center Console Lid Restoration

One of my most recent projects on the blazer has been repairing my center console lid. Dorman sells a full replacement for like $50 and you can get used on eBay for like $70-$80 with the same color of course but I didn’t want to have to get the vinyl dyed and I didn’t want to spend the extra money for a color matching replacement that potentially had the same issues so this was the course I chose, photos bellow:



Original condition

Original condition

Original condition




I used a 3D pen and some heated plastic welding staples to rebuild as much as possible and weld it together

I used a 3D pen and some heated plastic welding staples to rebuild as much as possible and weld it together





I then strengthened the weak cracks with JB weld plastic

I then strengthened the weak cracks with JB weld plastic

I then strengthened the weak cracks with JB weld plastic




I then used a dremel and hand sanded any high points or sharp ends from the heated staples to get a nice smooth surface so it slides in easily to the padded vinyl. I went back over it lightly with jb weld to further smooth it

I then used a dremel and hand sanded any high points or sharp ends from the heated staples to get a nice smooth surface so it slides in easily to the padded vinyl. I went back over it lightly with jb weld to further smooth it

I then used a dremel and hand sanded any high points or sharp ends from the heated staples to get a nice smooth surface so it slides in easily to the padded vinyl. I went back over it lightly with jb weld to further smooth it





Next step is fitting it back in so I’m going to attempt to use a heat gun to fit it on and e6000 to attach the vinyl back to the lid. Worst case scenarios I will cut it again and reweld it inside the padded vinyl.


Lastly I will be doing like christine_208 did and fill in the lid with ABS slurry to make it rock solid, more pics to come!
 

Last edited by Dayman; Jan 9, 2023 at 01:10 PM.
Old Jan 9, 2023 | 06:39 PM
  #2  
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Looks good so far. Christine's look good, too.

I bought a complete console from a buddy the same color as mine, along with a bunch of other items I pulled of a Blazer he was parting out, to include seats, mirrors, turn/parking lights, rear lights, head lights, cup holder insert, and miscellaneous other items all for about $50 last year sometime. I should be set on parts for a while now, to go with the other parts I've accumulated over the years.

Nice to have a buddy like that, I have to admit.
 
Old Jan 10, 2023 | 12:57 AM
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Regarding what I did for my repair, first-off my lid was not as bad as your's was!

Second, I used strips of plastic that I attached with painted on acetone to the underside of the inner lid to reinforce it. I then added a slurry as a fillet along the edges of the reinforcement strips.

In case anyone comes across this thread in the future, here is my repair post: https://blazerforum.com/forum/builds...e9/#post740515
 

Last edited by christine_208; Jan 10, 2023 at 07:02 PM.
Old Jan 10, 2023 | 08:20 AM
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Nice looking work. Thanks for sharing that.
 
Old Jan 14, 2023 | 10:06 AM
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Originally Posted by AJBert
Looks good so far. Christine's look good, too.

I bought a complete console from a buddy the same color as mine, along with a bunch of other items I pulled of a Blazer he was parting out, to include seats, mirrors, turn/parking lights, rear lights, head lights, cup holder insert, and miscellaneous other items all for about $50 last year sometime. I should be set on parts for a while now, to go with the other parts I've accumulated over the years.

Nice to have a buddy like that, I have to admit.

man what I wouldn’t give for a good donor car like that right now hahaha

Originally Posted by christine_208
Regarding what I did for my repair, first-off my lid was not as bad as your's was!

Second, I used strips of plastic that I attached with painted on acetone to the underside of the inner lid to reinforce it. I then added a slurry as a fillet along the edges of the reinforcement strips.

In case anyone comes across this thread in the future, here is my repair post: https://blazerforum.com/forum/builds...e9/#post740515

thanks for sharing that! I was having trouble finding it through the search feature.

my e6000 idea was an utter failure 😂 I’m about to mix up some slurry right now and fill it in but I’m still at a loss as to how to attach the pvc to the abs (vinyl to plastic) so any suggestions are welcome!


I was able to finesse the cover on with the heat gun and a screwdriver with minimal tearing

The current problem

 
Old Jan 14, 2023 | 11:06 AM
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In what way did the e6000 fail? No adhesion?

Perhaps spray adhesive or a contact cement might work?
 
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