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Tcase front output shaft options?

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Old Mar 3, 2019 | 01:33 PM
  #21  
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So, I've got the front out put and front driveshaft from a 98 Durango. It had a 231D HD case in it, with the wide chain. It already had a double cardon front driveshaft, I'm gonna see if a shop can get it to work in the Blazer.

Figured if it can stand up to a 5.7L hemi, my 4.3L shouldn't be able to hurt it!

 
Old Mar 3, 2019 | 03:40 PM
  #22  
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Figured it might be beneficial to show a comparison of the two output shafts


​​​​The stock gm shaft is on the left, the Dodge fixed output shaft on the right.

Our stock shafts are slip yokes. A fixed output yoke, with the slip coupling in the driveshaft itself is a much better setup for lifted trucks.

I'll eventually be converting the rear output to fixed, as well.
 
Old Mar 5, 2019 | 12:03 AM
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I know that a CV unit as in the front axles are a roller ball and cup/cage design and thu out the years I have seen a few more or less like them in drive shafts - but in the old school terms that I was taught your double Cardan joint is usually what I see and think of as a CV unit in a drive line.
 

Last edited by odat; Mar 5, 2019 at 01:13 AM.
Old Mar 5, 2019 | 04:44 AM
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Odat, you are correct. I've seen double cardan joints referred to as CV joints quite a bit online.

But our stock driveshafts have an actual CV joint, with ***** and a cage, so the waters get muddied quickly!
 
Old Mar 10, 2019 | 02:50 PM
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So, the case is all back together! I'm gonna let the sealant set up for a little bit, and fill it while it's still out, so I can leak check it.


​​​​​​Once I'm satisfied it's not leaking, I'll get it stabbed in, and actually get to see if the Durango driveshaft will work without modification!
 
Old Mar 10, 2019 | 10:52 PM
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Tcase isn't fully in yet, but it looks like the Durango front shaft will fit perfectly!

Looks like a front SYE and driveshaft upgrade for our trucks can be had for <$60 at a junk yard! (plus bearings/seals, rtv, pretzels and beer, etc)
 
Old Mar 11, 2019 | 12:56 AM
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That's good to know! I have a buddy that has a few Durangos sitting in his back yard.
 
Old Mar 11, 2019 | 07:23 PM
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OK so it is confirmed! A 1998 5.9L Dodge Durango driveshaft will fit perfectly into a second gen Blazer! After converting the front output shaft to one from the same Durango (as long as the tcase chain widths are the same)



​​​​​​I'm gonna replace the ujoints, and have it balanced, since I plan on doing the bravada axle shaft mod soon, and then it'll be spinning all the time
 
Old Mar 11, 2019 | 07:42 PM
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This is awesome info! Great work sir!

Just to clarify, what year is your Blazer?
 

Last edited by blazen_red_4x4; Mar 11, 2019 at 07:44 PM.
Old Mar 11, 2019 | 07:50 PM
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Originally Posted by blazen_red_4x4
This is awesome info! Great work sir!

Just to clarify, what year is your Blazer?
Mine is a 95. 233C (3 button switch). From my research, all blazers through 1997 had the wide (1.25") chain, so this swap should work. 98+ has the narrow (1") chain, and jeep XJ output shafts and yokes should work. Don't know about those driveshafts
 



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